Concrete Brick Making Machine

主な利点

1. ドイツの精度、非常に安定した
- Adopting an integral casting machine base with a multi-axis synchronous hydraulic system
- すべてのコアコンポーネントはドイツから輸入されています
- Patented vibration platform technology ensures that the product density uniformity reaches 98.5%

2. インテリジェントな生産、効率のリーダー
- Equipped with Industry 4.0 intelligent control system
・クイック金型交換システム（QMS）を搭載
- The output of a single shift (8 hours) under standard working conditions reaches 12,000-15,000 pieces

3. Energy saving and environmental protection, green benchmark
- 革新的なエネルギー回収システム
- The whole Concrete Brick Making Machine noise is ≤72dB
- Meets the German Blue Angel environmental certification standards

4. Flexible production, one machine for multiple uses
- Compatible with 25 standard mold configurations
- カスタマイズされた数式入力をサポート
- デジタル生産管理システム

応用分野の分析

1. Large-scale building materials production base
- Meet the needs of large-scale building materials companies with an annual production capacity of more than 80 million pieces
- The degree of automation can reduce 80% of manual intervention
- Particularly suitable for commercial concrete enterprises to extend the industrial chain

2. 都市土木工事
- Specialized in the production of high-strength curbstones for municipal use
・排水溝一体型製品
- Has been successfully used in many European urban renovation projects

3. プレハブ建築部材
- Can produce various types of lightweight thermal insulation composite bricks
- 製品寸法精度は±0.5mmに達します。
- Becomes the designated equipment of many internationally renowned construction companies

4. 一帯一路インフラプロジェクト
- Modular design adapts to various climatic conditions
- Localized service network covers countries along the route
- Set excellent production records in many overseas projects

技術革新のハイライト

• The world's first "hydraulic + servo" dual power system
• Intelligent lubrication system achieves 1,800 hours of maintenance-free
• オプションの 3D 視覚品質検査システム
• クラウドリモート運用保守プラットフォーム
Zenith1500C を選択する 5 つの主な価値
Scale benefits: 45% increase in conversion value per ton of raw materials
Intelligent control: full traceability of production data
Quality assurance: every brick meets international standards
Return on investment: payback period for large projects < 15 months
Continuous upgrade: enjoy Zenith's lifetime technical services.

技術的パラメータ

テクノロジーの優位性

サーボ振動システム

The Machine Is Equipped With The Newly Developed Servo Vibration System, Which Has A Dense And High-Excited Vibration Force, Thus Ensuring Production In An Efficient Way, Especially For Large Products And High-Quality Products, Which Need To Be Produced By Pre-Vibration And Transitional Vibration, Can Achieve A Really Nice Effect.

強制給餌

The Feeding System Is Applied With The Germany Patented Design, Which Is Suitable For The Use Of Construction Waste And Other Special Aggregates. What’s More, The Discharging Gate Is Controlled By SEW Motor. The Feeding Frame, Bottom Plate & Mixing Blades Are Made Of High-Duty Sweden HARDOX Steel, Which Strengthen The Sealing Performance And Prevent The Material Leakage To Guarantee The Long Service Life, Feeding Uniform For The Improved Product Quality.

SIEMENS 周波数変換制御

SIEMENS Frequency Conversional Technology Was Re-Innovated And Improved By Germany R&D Center. The Main Machine Vibration Adopts Low Frequency Standby, High Frequency Operation, Which Improve The Running Speed And Product Quality. At The Same Time, It Reduces The Impact On The Mechanical Parts And The Motor, Prolongs The Life Of The Machine And The Motor, And Saves About 20%-30% Of Electricity Compared With The Traditional Motor Operation Control.

全自動制御

Perfectly Combine The Automation Technology And System From Germany. The Automatic Control Is Of Easy Operation, Low Failure Ratio And High Reliability. At The Same Time, It Has The Functions Of Product Formula Management And Operation Data Collection.

高効率油圧システム

The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.

インテリジェントクラウドシステム

QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.

必然的な装備

バッチャー

自動パレットフィーダ

水分センサー

フィンガーカー

ブロックパレットセパレータ

硬化チャンバー

ブロックプッシュキューバー